Skilled in automation systems with experience optimizing performance, reducing downtime, and integrating tech solutions to improve maintenance efficiency across industrial environments, etc.
Specialized in electrical systems, ensuring performance, diagnosing faults, conducting audits, and applying preventive strategies to improve reliability, safety, and operational efficiency, etc.
Experienced in HMI interface development and SolidWorks design, stream lining operations through intuitive control systems and precise 3D modeling for industrial solutions, etc.
Proficient in computer software tools and vendor management, streamlining operations, negotiating contracts, and ensuring seamless integration of technology with procurement processes, etc.
Have good knowledge about basic electrical and done electrical wiring work in Machine improvement activities and have good knowledge in Star delta wiring, House wiring VFD wiring, Relay logic wiring, Hmi wiring did PLC wiring In new control panels. Humen Machine interface Design and SolidWorks and Layout cretion.
Familiar with PLC and did PLC logic to machine in improvement activities and did PLC control panel wiring work. Design Varrius-type PLC automation programs according to specific requirements.
Sensors:Good knowledge About Various kind of sensors like proximity sensor, Reed switch switches, limit switch sensor laser sensor.Good knowledge About Various kind of Cctv installation like NVR/DVR and Software handling.
Familiar with various hydraulic and pneumatics equipments like hemming machines and pneumatic jigs, press machines. have good knowledge of belt conveyor, slot conveyors, conveyor motors, and did breakdown maintenance and preventive maintenance in conveyors.
We developed a Grip Handle SPM (Special Purpose Machine), including programming, wiring planning, and proper wire dressing. The entire project—covering pneumatic and electrical systems—was completed under my supervision. It involved the integration of various industrial components value of the project is approximately ₹7 million..
In this project, we installed a complete air system including a compressor, dryer, receiver, and filter, connected through an airline. At the PWPL plant, multiple airline drops using PPR piping, installed with a PPR welding machine at a welding temperature of 320°C, valued at approximately ₹3 million..............
We have created a dojo for industrial training purposes using Omron PLCs, HMIs, sensor tower lamps, relay cards, RCCBOs, SMPS units, terminal blocks, and other components. We carried out the wiring and developed the HMI and PLC programs. This project is currently operational inside the maintenance department of the Mate (BGL) plant.
Initially, we observed that the DG (diesel generator) was operating in manual mode. We investigated the reason it wasn’t running automatically and discovered that an ATS (Automatic Transfer Switch) system was required. However, the cost of a standard ATS system was quite high—around ₹2 to ₹3 lakhs. To avoid the expense,.............
In this project, we installed a variety of IP and non-IP cameras from multiple brands, including CP-Plus, Hikvision, Ahuja, and Treeview. We used both NVR and DVR controllers to manage and record the footage. Most of our installations involved IP cameras. We successfully configured both DVRs and NVRs for online and offline..........
In this project, we developed an automatic painting booth and primer booth, initiated by the BPCL plant. The system utilizes pneumatic painting guns and connectors, along with PLCs, HMIs, relay cards, sensors, FLP panels, MCBs, terminal blocks, and other components. It is a fully automated, PLC-based operation designed.............
Hydrotesting (HST) unit for LPG cylinders, initiated by the BPCL plant. The system incorporates pneumatic cylinders and connectors, along with PLCs, HMIs, relay cards, sensors, pressure sensors, pressure switches, analog modules, FLP panels, MCBs, terminal blocks and other essential components. It is a fully automated.All components are selected and configured in...
In this project, we developed a fully automatic Pneumatic Testing Unit for LPG cylinders, initiated by the BPCL plant. The system integrates pneumatic cylinders and connectors, along with PLCs, HMIs, relay cards, sensors, pressure transmitters, pressure switches, digital modules, FLP panels, MCBs, terminal blocks. Sensor feedback and pressure data are continuously monitored to ensure
In this project, we successfully developed a fully offline SC Valve Screwing Machine specifically designed for LPG cylinders, a pioneering initiative undertaken at the Bharat Petroleum Corporation Limited (BPCL) plant. The primary objective was to enhance operational efficiency, and precision in the valve screwing process. The system ensures repeatable torque accuracy.
This project involves the development of a fully offline Punch Machine for LPG cylinders, commissioned by the BPCL plant. The system is engineered to perform high-pressure punching operations in compliance with BPCL’s stringent safety and performance standards. The machine operates on a pallet-based mechanism, ensuring precise alignment and efficient processing of LPG cylinders.
This project encompassed the design and development of a fully offline Foot Ring Machine, specifically tailored for operations at the BPCL-Nashik plant. The system is engineered to perform precise and reliable repairs of foot rings on LPG cylinders, leveraging a robust integration of hydraulic technologies. The machine functions independently without external control systems.
In this project, we combined electrical and mechanical equipment into a single, intelligent system, designed to automate the cylinder filling process with precision and safety. Communication was established through MODBUS, using RS‑232 and RS‑485 protocols, ensuring reliable data transfer between devices, while a Delta DVP‑Series PLC ....